The Ultimate Guide to Shipping a Generator Safely and Efficiently
Whether you want to move a residential generator to your property, or you're looking to haul as part of an industrial or commercial project, you may be wondering what to expect from the process. In this blog from A1-AT, we'll answer a few common questions about moving, including both residential and industrial ones.
How Are Residential Generators Shipped?
All but the largest residential ones can be moved using a standard semi-truck trailer. Most portable and standby generators are small enough that they can easily fit into a semi-truck, and be lifted out of the semi using a liftgate.
However, you may need to work with your company or broker to ensure that it can be unloaded properly. In most cases, your firm will not unload for you – so you may need several able-bodied people, handcarts, dollies, and other such equipment to unload properly.
How Are Industrial Ones Moved?
Large commercial and industrial ones are usually moved on a flatbed trailer, such as an RGN (removable gooseneck), lowboy, or step-deck flatbed. Large industrial can often weigh tens of thousands of pounds and are typically too large to be loaded into a standard semi-trailer.
Furthermore, these generators are often built to be deployed outside and to withstand the elements, thus a covered trailer is unnecessary. When it comes to hauling massive industrial and commercial ones, a flatbed is more than sufficient.
Large home ones can be moved using the same kind of equipment as medium and small industrial ones. When they arrive at their destination, they are unloaded using a crane or construction fork truck and placed in an outdoor area or a dedicated machinery room.
How Much Will I Pay To Move?
The answer can vary quite a bit, from a few hundred dollars for a small, residential standby, to thousands of dollars to ship a large industrial generator. Typically, moving is charged at a per-mile rate, with shorter trips having a higher per-mile rate. In contrast, longer trips will have a lower per-mile rate, but will still cost more, since more distance is being covered.
There are a lot of different factors that can affect the cost. Here are just a few of them.
- LTL for smaller ones– Some smaller commercial or residential generators may be moved using LTL (Less than truckload). This means that it will be moved with other freight since it won't take up a full flatbed or semi-trailer. This results in a lower cost for your shipment but is not practical for large ones.
- Total weight and dimensions – A heavier, larger one will always be more expensive, particularly if it exceeds oversized load regulations. In contrast, smaller and lighter units will not be as costly to deliver.
- Additional insurance – You may need to purchase additional insurance depending on the value, freight agreement, and coverage limits provided by the company. Always inquire about coverage limits so that you can guarantee you're covered in the rare event of an accident during the process. control panel
- Domestic vs. international method– The domestic option is much more common than moving internationally and is a lot simpler and cheaper since it will simply be hauled on a truck.
International one, though, involves customs, as well as multiple modes including trucking, rail, and ocean-going freight, and will be a lot more expensive.
How Should I Prepare It?
If your manufacturer has any special instructions that you need to follow for shipping, make sure you follow them. However, there are a few steps you'll usually need to take before moving of any size, such as draining fluids, taking photos, and securing and locking all doors and latches.
- Drain fluids – Fluid leaks can cause damage to it, and most companies will require it to be completely drained of fluids like fuel and oil before the unit can be moved.
- Take photos – We highly recommend taking photos to make sure that it is not damaged during the process. If you do notice damage, this will make it easy to prove your claim and get compensation.
- Secure doors and latches – Any latches, doors, or other loose elements on them must be fully locked, latched, and secured. Ensure the fuel tank is properly secured as well. Failing to secure doors and latches could result in serious damage to it.
- Generally, the broker will be responsible for it while it's hauled and will have to weatherproof it cover it with a tarp and take other required steps to keep it safe and secure if it's exposed to the elements.
Need Services? Contact A1-AT Today!
At A1-AT, we work with companies that can handle any kind of job – including moving it. From small, residential units to massive commercial and industrial generators, we can assist with projects of any size.
So don't wait. Get the help you need to move safely to its destination. Give us a call at (888) 230-9116 or contact us online to get a quote for your job, and get started with us right away.
Choosing the Right Container
When selecting a container, it's essential to consider several factors to provide safe and efficient hauling:
Location and Size Requirements
First, determine the location where it will be moved and installed. Consider the available space for storage and installation, as well as any height or width restrictions. Choose a container size that can accommodate it and fits within the designated space.
Fragility and Protection
Evaluate the fragility and the level of protection required. Fragile components may require additional cushioning or packaging to prevent damage. Select a container that offers adequate protection against shocks, vibrations, and other potential hazards.
Tracking and Monitoring
Choose a container with tracking and monitoring capabilities to keep tabs on the location and condition. Tracking systems provide real-time updates on the container's whereabouts and alert you to any potential issues or delays.
Design and Features
Consider the design and features of the container, such as ventilation, insulation, and weatherproofing. These features ensure that it remains safe and operational, even in harsh weather conditions or extreme temperatures. Additionally, look for containers with sturdy construction and secure locking mechanisms to prevent tampering or theft.
Price and Budget
Evaluate the price of the container and consider your budget constraints. While it's essential to invest in a quality container that provides adequate protection, you also want to assure that it aligns with your budget. Compare prices and features to find the best value for your money.
Customer Reviews and Recommendations
Lastly, consider customer reviews and recommendations when choosing a container. Look for containers with positive reviews and feedback from other customers who have used them to haul similar generators. Their experiences can provide valuable insights into the container's performance, durability, and suitability for your needs.
Understanding Requirements
Understanding requirements is crucial for businesses and contractors relying on these essential power sources. Whether it's diesel, natural gas units, or power plant generators, moving them safely and efficiently requires careful planning and adherence to regulations. From choosing the right carrier with experience in handling shipments to obtaining permits for oversized loads, every detail matters.
Different types, brands like Generac or Honeywell, and sizes necessitate various methods and considerations. Factors like transit times, weather conditions, and access to the site impact logistics planning. Coordination between carriers, contractors, and logistics teams is essential to guarantee timely and secure delivery.
Shipments involve navigating through road restrictions, coordinating with forklift operators for handling, and ensuring compliance with safety standards. Whether components, accessories, or entire units, attention to detail is paramount. Understanding times, costs, and access restrictions helps businesses make informed decisions that meet their needs and budget.
In this article, we'll look into the specifics of requirements, covering everything from packaging guidelines to logistics. By the end, readers will have a comprehensive understanding of the considerations involved in moving and how to navigate them effectively.
Packaging and Securing It
Packaging and securing is a critical step to ensure its safe hauling to its destination. Here are key considerations:
Proper Packaging
Generators come in various types, sizes, and brands like Kato Light or Kohler, each requiring specific packaging methods. Components and accessories must be securely packed to prevent damage. This may include using padding, bracing, and protective covers to safeguard sensitive parts and electronics. Additionally, ensuring proper labeling and documentation is essential for efficient handling and identification.
Securing for Transit
Once packaged, it must be securely secured to prevent shifting or damage. This involves using straps, chains, or braces to anchor it to the container or vehicle. Proper weight distribution and balance are crucial to prevent tilting or tipping. Moreover, considering the dimensions and weight, forklifts or other lifting tools may be necessary for safe loading and unloading.
Adhering to Safety Standards
Safety is paramount when packaging and securing it. Carriers and logistics teams must adhere to industry safety standards and regulations to mitigate risks. This includes proper training for drivers and handlers, as well as ensuring compliance with road safety requirements and permits for oversized loads. Additionally, providing adequate lighting and signage on vehicles enhances visibility and reduces the risk of accidents.
Coordination and Logistics
Effective coordination between all parties involved is essential for the successful packaging and securing. This includes communication between the team, carriers, drivers, and contractors to ensure smooth logistics. Planning for routes, access to areas, and scheduling deliveries during optimal times minimizes delays and disruptions. Moreover, having a knowledgeable and experienced team guarantees that all aspects of packaging and securing are executed with precision and care.
Consideration of Environmental Factors
Environmental factors, such as weather conditions, can impact the packaging and securing it. Proper protection against moisture, temperature fluctuations, and other elements is crucial to prevent damage. Additionally, considering the availability of air or sea freight options, it may be necessary to expedite and minimize exposure to adverse weather conditions.
Budget and Cost Considerations
While prioritizing safety and security, businesses must also consider budget and cost implications when packaging and securing. Balancing quality packaging materials and securing methods with budget constraints provides cost-effective solutions. Obtaining multiple quotes from carriers and logistics providers allows businesses to compare costs and choose the most economical option without compromising on quality or safety.
Selecting a Suitable Method
When choosing a method, several factors come into play to ensure efficient and secure hauling:
Consider the Type and Size
Generators come in various types, such as fuel oil, and sizes, ranging from portable units to large power plants. The type and size will dictate the suitable method. Smaller ones may be hauled via parcel services, while larger units may require freight methods such as trucking or air cargo.
Assess Locations and Accessibility
Consider the locations and accessibility factors when selecting a method. Whether it needs to be delivered to a residential house or another commercial facility, confirm that the chosen method can accommodate the specific requirements. Factors such as access to loading docks, parking space for trucks, and any height or width restrictions should be taken into account.
Evaluate Transit Times and Service Options
Transit times and service options vary depending on the chosen method. Freight moving via trucks may offer more flexibility in terms of schedules and times within a specific region. On the other hand, air cargo services provide expedited delivery that needs to reach their destination quickly, albeit at a higher cost.
Assess Packaging and Handling Needs
Consider the packaging and handling requirements when selecting a method. It should be securely packaged in crates or on pallets to prevent damage. Choose a method that offers appropriate handling and packaging services to ensure safe hauling from the warehouse to its final destination.
Budget and Cost Considerations
Evaluate the budget and cost implications associated with each method. Parcel services may offer cost-effective options for smaller generators, while freight moving via trucks or air cargo may involve higher costs for larger units. Consider your budget constraints and weigh them against the level of service and speed required for your shipment.
Verify Export and Import Regulations
Ensure compliance with export and import regulations when moving across international borders, especially when moving from or to Canada. Verify any customs requirements, documentation, and duties associated with the chosen method to avoid delays or complications. Working with a knowledgeable provider can help navigate the complexities of regulations and ensure a smooth process.
Labeling and Documenting the Shipment
Labeling and documenting is a crucial aspect of ensuring the smooth and efficient hauling of goods, including generators. Whether the shipment is headed to a location in Detroit or another state, proper labeling and documentation provide essential information for logistics providers, carriers, and recipients.
In Detroit or any other place, labeling accurately identifies the content, including the model, features, and specifications. It guarantees that the right product reaches the right destination and facilitates easy tracking and tracing throughout the process. Additionally, clear labeling helps handlers identify fragile items and take appropriate precautions to prevent damage.
Documenting involves creating comprehensive records of the information, including its serial number, warranty details, and maintenance history. This documentation not only serves as proof of ownership and authenticity but also provides valuable information for troubleshooting any problems that may arise during installation or operation.
Whether it's a single or a pallet of multiple units, proper labeling and documentation contribute to the overall efficiency and reliability of the process. They provide peace of mind to both businesses and customers, ensuring that shipments arrive on time and in good condition, ready to provide electricity solutions in case of power outages or other emergencies.
Arranging Pickup or Drop-off
Delivery can be a convenient option for those who are unable to arrange for pickup or drop-off themselves.
Arranging pickup or drop-off for your shipment involves coordinating logistics to ensure smooth hauling from one location to another. Whether moving within states or to a place across the country, arranging pickup or drop-off is essential for timely delivery.
From selecting the right crate or packaging to tracking it, every step is critical to ensuring the safe and efficient hauling of fragile products. Proper maintenance of the system ensures that it arrives in optimal condition, ready for use in various applications.
Considerations such as price, performance, and customer reviews play a vital role in choosing the right provider. Customers seek peace of mind knowing that it will arrive safely and meet their electricity needs. Features such as tracking and monitoring systems provide added assurance throughout the process, while efficient operation and design provide a hassle-free experience for all involved.
By carefully considering all these factors and making informed choices, businesses can arrange pickup or drop-off with confidence, knowing they have chosen a reliable solution that meets their needs and exceeds their expectations.
Tracking and Monitoring It
Tracking and monitoring the shipment is an essential aspect of modern logistics, ensuring that goods reach their destination safely and on time. Whether it's a container ship moving across the world or a truck hauling packages locally, tracking systems provide valuable real-time information about the location, status, and condition.
From monitoring the range of a ship's lights to tracking the driver's workday, advanced tracking technologies offer unparalleled visibility into the process. Customers can request updates on their load status, allowing them to stay informed and plan accordingly. Brands that prioritize top-notch service often invest in tracking systems to provide customers with peace of mind and enhance their experience.
Tracking and monitoring systems are particularly crucial during events like power outages or emergencies, where timely delivery can make a significant difference. By providing accurate arrival estimates and proactive notifications, these systems help businesses manage their operations more effectively and minimize downtime.
With benefits such as improved efficiency, reduced costs, and enhanced customer satisfaction, tracking and monitoring systems have become indispensable tools in the modern industry. Whether it's a ship, a shaft, or an oxygen generator, every load can benefit from the oversight provided by these advanced technologies. From the container to the label, every aspect of the process can be tracked and monitored, ensuring that goods arrive safely and securely at their destination.
Relevant Statistics
- On average, 15,000 generators are moved globally every month.
- The weight is approximately 350 kilograms.
- Over 90% of generators moved by sea.
- The cost ranges from $500 to $2000, depending on the destination and size.
- Around 98% arrive at their destination without any damage during the process.
General Facts
- Shipping involves packaging it securely to prevent damage during transit.
- Generators are classified as hazardous materials due to their fuel or battery content.
- The weight and dimensions determine the method, whether by truck, air, or sea.
- Some countries have specific regulations and import restrictions.
- It is important to properly label the package with appropriate handling instructions for safe hauling.
Receiving and Inspecting the Shipment
So, you’ve ordered of your choice from various categories or models to bring energy and solve the electricity problem for your home or business, and now it’s finally arrived! Exciting times are ahead, but before you can plug it in and let it work its magic, there are a few important steps you need to take. Let’s look into the process of receiving and inspecting it.
Unboxing Your New Arrival
The first thing you’ll want to do when your package arrives after following the site map is to carefully unbox it. This section may use a box cutter or scissors to cut through the tape, making sure not to damage any of the contents inside. Take your time with this step to avoid any accidental mishaps. However, it doesn't require too much knowledge or more experience to do, so don't put any pressure on it.
Once the box is open, take a moment to marvel at your new one. Check the brand name to ensure it matches what you ordered. Sometimes mistakes happen, so it’s good to double-check, as it is a way to avoid stories that touch the heart.
Checking for Damages
Now that you have it out of the box, it’s time to inspect it for any damages. There are many ways to go about this, but one of the right things to do is to look for dents, scratches, or other signs of rough handling during transit. If you notice any damage, take pictures as evidence and contact the salesperson right away. It’s crucial to address any issues promptly to ensure you receive a replacement or refund if necessary.
Reviewing Documentation
Most freight comes with a length of paperwork, such as user manuals, warranties, and bills. Take a moment to review this documentation thoroughly. Familiarize yourself with the warranty terms and conditions, as well as any maintenance requirements outlined in the user manual. Keep these documents in a safe place for future reference.
Verifying Specifications
Check the specifications of the generator against your order to confirm everything matches up. Pay attention to details like the model number, power output, and fuel type. It’s essential to verify that you received the correct one as ordered. If there are any discrepancies, reach out to the seller for clarification.
Testing Functionality
Before you put it into service, it’s wise to test its functionality. Connect it to a power source and switch it on to ensure it starts up smoothly. Listen for any unusual noises and monitor its performance for a few minutes. Testing before you need it for an emergency guarantees that it’s ready to go when you need it most.
Planning Installation
Once you’ve confirmed that it is in good working order, it’s time to plan its installation. Consider factors such as location, ventilation, and safety measures. If you’re unsure about the installation process, it’s best to consult with a professional electrician or technician to ensure it’s done correctly.
Frequently Asked Questions
While it is possible to transport your generator yourself, it is not recommended. Not only would you need to buy relevant equipment, but you would also need expertise; otherwise, you risk damaging your generator. Using a shipping company's services is much more convenient and reliable.
It typically costs some hundred dollars to transport residential generators, but in the case of big industrial generators, it can be up to thousands of dollars for shipping.
Usually, companies charge the cost of transporting a generator at a per-mile rate. Shorter trips have a high rate per mile. On the other hand, there is a lower per-mile rate for longer trips, but it will still cost more overall because a more considerable distance is being covered.
Movers consider many factors in the cost of shipping a generator like a heavier generator will be more expensive to ship. Similarly, shipping at a domestic level will be cheaper than sending overseas.
If there are any specific instructions from your generator manufacturer, you must adhere to them. You must take some general steps before you ship a generator of any size; these include taking photos of the generator, draining fluids, and locking and securing all doors and latches.
Companies recommend taking pictures of your generator in case it is damaged during the journey. If you have photos, it will be easy to prove the damage that happened during transportation, and you will be able to receive compensation from the shipping company.
Draining the fluids is essential because they damage your generator when fluids leak. Most shipping companies require you to drain your generator before they transport it for you.
You must secure your generator's doors, latches, and other loose elements. If you don't, there could be damage to your generator. Usually, the responsibility to weatherproof the generator and take steps to secure it lies with the transport broker.
Typically a flatbed such as RGN, removable gooseneck, lowboy, or step-deck flatbed is used to transport large industrial and commercial generators. These generators usually weigh tens of thousands of pounds and are too massive for the movers to load into a standard semi-trailer.
These generators are mostly made to be installed outside and have resistance to the elements, so you don't have to use a covered trailer. You don't need anything other than a flatbed for transporting your generator to the desired destination.
You will need to work with the company shipping your generator to ensure it is adequately unloaded when it reaches its destination. In many cases, the shipping company is not willing to unload the generator for you, so you will have to hire an adequate number of people and buy the needed equipment to assist in unloading the generator safely.